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Check brake fluid level. |
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Check for spare belt. |
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Lube jack shaft bearings. |
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Lube drive shaft bearing. |
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Lube suspension and steering. |
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Check spare spark plugs (1 per). |
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Torque cylinder heads (cold), if leaking. (Check LH cylinder head for oily residue.) |
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Adjust throttle free play & oil pump lever. |
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On the liquids, water pump belt wear width is .25″ or 6.36 mm. Ask Randy. |
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Adjust and align track. |
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Ski Alignment (1/8 – ¼ toe out). |
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Check wear bars, replace if under 40%. |
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Torque tie rod ends(28-30 ft-lbs), steering arm bolts, ski saddle bolts check for cotter pin, trailing arm bolts (40-45 ft-lbs). |
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Torque suspension mount bolts (7/16 = 60 ft-lbs, 3/8 = 40 ft-lbs). |
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Headlights, Hi/Lo beam. |
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Taillights. |
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Brake Light. |
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Auxiliary shut-off and throttle safety switch tests. |
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Check brake lever for excess travel. |
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Check cooling system. |
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Check for unmarked damage. |
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Adjust drive chain, Torque adjuster bolt to 20 inch pounds, then back out 3/4 turn, on T.T. back out ½ turn . |
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Torque drive clutch 45 FT LBS. |
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Check Sled off wall sheet. |